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From the tortillas that have swept across North American streets to the hand-held pancakes that have taken Asia by storm, flatbread foods are conquering the global palate at an unprecedented speed. As an important form of staple food worldwide, pasta (including tortillas, hand-held pancakes, pizza, spaghetti, bread, corn tortillas, etc.) consumption has spread across all continents and deeply integrated into the global fast food industry chain. The actual consumer base approaches over 70% of the global population, with an actual influence reaching 5 to 6 billion people. The global feast of taste buds cannot do without the support of efficient and standardized production.
Food machinery meets automation
The creation of each perfect pastry crust is driven by a production revolution powered by food processing machinery. Shanghai Chenpin Food Machinery is redefining the future of pastry crust production with innovative technology - when food machinery meets intelligence, standardized and high-quality large-scale production becomes a reality.
Tortilla Production Line - Core Process
Chenpin Machinery's tortilla production line, through the precise coordination of its core processes, has achieved automated production from dough to packaging. It can consistently produce 3,600 - 14,400 uniform and high-quality tortillas per hour.
The block machine precisely cuts the dough into pieces. After the dough is rolled into a ball and shaped, it is placed in a basket for 10-15 minutes of fermentation. Once the dough has fully fermented, it falls onto the conveyor belt and proceeds to the next process.
01 DOUGH CHUNKER ROUNDING RELAXING
After proofing, the dough balls are precisely and accurately conveyed to the hot press machine by the conveying belt, ensuring precise positioning, avoiding compression and collision, and guaranteeing the integrity of the dough balls.
02 DOUGH BALL CONVEYING
The hot pressing mechanism is a crucial component. When the dough balls enter the hot pressing area, the hot pressing device follows and presses down. The entire process precisely controls the temperature and time parameters, completing the physical transformation within an extremely short period of time, giving the crust perfect toughness and basic shape.
03 HOT PRESSING
The baking process employs a precise temperature control system to ensure that the crust of the pastry is evenly heated throughout the entire baking process. The precise temperature control design not only effectively evaporates excess moisture and achieves rapid shaping, but also promotes the perfect formation of the internal structure (starch gelatinization, protein denaturation), while giving the crust an attractive golden color and rich flavor, ensuring that each pastry meets the perfect and stable quality requirements.
04 BAKING
The baked crust has a relatively high temperature. To prevent the crust from becoming sticky due to excessive residual heat and affecting the quality of the product, the crust is gradually cooled down by evenly distributed cooling fans, so that the crust temperature can quickly drop to an appropriate range, ensuring that the crust maintains its intact shape and good texture during the cooling process.
05 COOLING CONVEYING
The cooled pie crust is conveyed by a belt to the automatic stacking and counting mechanism. High-precision sensors precisely stack the pie crusts one by one in an orderly manner, and simultaneously perform real-time and accurate counting of the number of stacked pieces.
06 COUNTING & STACKING
The stacked pastry shells are sent to the packaging machine in an orderly manner according to the specified quantity, and the packaging is completed quickly, thus completing the entire production process.
07 PACKAGING
The birth of a perfect pie crust is the perfect dance between food technology and mechanical science. Chenpin Machinery's Mexican pie crust production line not only produces food, but also creates the future standards of the food industry - when efficiency and quality soar together, when innovation and practicality coexist, and when global taste buds blend with local characteristics. Choose Chenpin, choose the power that defines perfection. Let's jointly usher in the intelligent new era of pie crust production!
Post time: Jul-01-2025